Comparison of performance and features of common brushless drills and brushed drills brands and models?

Introduction to Brushless and Brushed Drills

Electric drills are indispensable tools in both professional and home-based toolkits, with their applications ranging from simple household fixes to complex industrial construction. At the heart of these drills lies their motor technology, which can be broadly classified into brushed and brushless motors. Brushed motors are based on older technology and use carbon brushes and a commutator to transfer electricity, while brushless motors utilize electronic circuitry for the same function, which results in improved efficiency and durability. Understanding the difference between the two types is essential when evaluating drills for power, speed, longevity, and maintenance.

Brushless drills are considered more advanced due to their lack of physical brushes, allowing for greater efficiency, less heat generation, and longer lifespan. Conversely, brushed drills are generally more affordable, easier to repair, and still serve many users adequately. This document will delve deeply into the comparison of these two types of drills by analyzing their features, benefits, limitations, and common brands and models available in the market.

Key Differences Between Brushless and Brushed Drills

Brushless drills are known for offering greater torque, better energy efficiency, and longer battery life compared to brushed models. They typically operate more quietly and produce less heat, making them ideal for extended use in demanding tasks. Brushed drills, while noisier and requiring more frequent maintenance due to brush wear, are appreciated for their simplicity, cost-effectiveness, and ease of servicing.

Brushless motors adapt to the task at hand by adjusting power delivery, thereby conserving battery and providing the right amount of force. This adaptability is a significant edge over brushed motors, which run at constant power regardless of the task. This difference also impacts performance consistency and wear on internal components, giving brushless tools a longer operational life.

Top Brands Offering Brushless and Brushed Drills

When exploring the market for either brushless or brushed drills, several top brands consistently emerge due to their innovation, reliability, and wide range of offerings. The most recognized names include DeWalt, Makita, Milwaukee, Bosch, Ryobi, Black+Decker, Craftsman, Porter-Cable, and Hitachi (Metabo HPT). Each of these manufacturers offers both brushed and brushless options across different price points and functionalities.

DeWalt Drills: Brushless vs Brushed Models

DeWalt is a premium power tool brand known for its professional-grade tools. Among its brushless drill lineup, the DeWalt DCD791D2 20V MAX XR stands out due to its high performance and compact design. It features a brushless motor that delivers up to 57% more runtime compared to brushed motors. The tool also includes a high-speed transmission with two speed settings (0-550 & 0-2,000 RPM), making it versatile for different tasks.

On the brushed side, the DeWalt DCD771C2 20V MAX is a popular choice. While not as efficient as its brushless counterpart, it offers reliable performance, delivering 300 unit watts out (UWO) of power and featuring a compact and lightweight design. For users on a budget or for those who require a drill for occasional use, this model remains a solid option.

Makita Drills: Brushless vs Brushed Models

Makita has been a pioneer in brushless technology and offers a wide variety of drill options. The Makita XFD131 18V LXT Brushless Drill Kit features a powerful brushless motor that delivers 440 in-lbs of torque, enhanced battery life, and a compact ergonomic design. It is equipped with Star Protection Computer Controls to protect against overloading, over-discharging, and overheating.

For users seeking a brushed alternative, the Makita XFD10R 18V LXT Compact Drill Driver offers 480 in-lbs of torque with a variable 2-speed motor (0-600 and 0-1,900 RPM). While it lacks the extended battery life and efficiency of the brushless version, it maintains the brand’s reputation for durability and reliability.

Milwaukee Drills: Brushless vs Brushed Models

Milwaukee’s M18 Fuel line represents its top-tier brushless drills. The Milwaukee 2803-20 M18 Fuel Drill Driver is equipped with a POWERSTATE brushless motor and REDLINK PLUS intelligence for advanced power management. It delivers 1,200 in-lbs of torque, making it one of the most powerful in its class. Its compact size and durability are key selling points for professionals.

The Milwaukee 2606-20 is a classic brushed model within the M18 line, delivering 500 in-lbs of torque with a 2-speed gearbox. While less powerful and efficient, it provides excellent value and dependability for those not needing high-end performance.

Bosch Drills: Brushless vs Brushed Models

Bosch offers high-performance tools with German engineering quality. The Bosch GSR18V-535CB15 is a brushless model that features EC Brushless Motor technology, delivering 535 in-lbs of torque and runtime optimization. It includes KickBack Control and Electronic Cell Protection for user and tool safety.

The Bosch DDB181-02 is a brushed model that, while older, remains a strong contender for casual users. It delivers 350 in-lbs of torque and features a compact design ideal for tight spaces. It is cost-effective and suitable for light to medium-duty tasks.

Ryobi Drills: Brushless vs Brushed Models

Ryobi is known for offering affordable and versatile tools, especially for DIYers. The Ryobi P1813 One+ 18V Brushless Hammer Drill Kit offers 750 in-lbs of torque, 24-position clutch, and a hammer mode for masonry applications. The brushless motor ensures longer battery life and superior performance.

The Ryobi P208 is a brushed drill that provides 340 in-lbs of torque with a 24-position clutch and 2-speed gearbox. Though not as long-lasting as brushless drills, it is perfect for occasional household tasks and comes at an attractive price point.

Black+Decker Drills: Brushless vs Brushed Models

Black+Decker typically caters to budget-conscious consumers. The BLACK+DECKER 20V MAX BCD702C1 is a brushless drill that provides extended battery life and better performance for everyday home use. It includes an LED work light and ergonomic handle for convenience.

The BLACK+DECKER LDX120C is a brushed alternative that’s been widely used for years. It offers 115 in-lbs of torque, 11-position clutch, and a compact design ideal for small-scale home repairs and installations.

Craftsman Drills: Brushless vs Brushed Models

Craftsman offers a good balance between performance and price. The Craftsman CMCD710C2 V20 brushless drill offers 350 UWO and an ergonomic design suited for both home and semi-professional applications. It includes a 2-speed gearbox and LED light for improved visibility.

Craftsman’s CMCD700C1 is a brushed drill model that produces 280 UWO of power. While it lacks brushless efficiency, it is affordable and sufficient for light drilling and fastening tasks.

Porter-Cable Drills: Brushless vs Brushed Models

Porter-Cable’s PCCK607LB is a brushless model offering 370 MWO (Max Watts Out) and compact ergonomics for user comfort. It features a 2-speed gearbox and brushless motor technology for improved runtime and performance.

The brushed Porter-Cable PCC601LB 20V MAX is still in demand due to its budget-friendly pricing and solid performance. It delivers 283 UWO and is suitable for general purpose drilling and fastening.

Hitachi/Metabo HPT Drills: Brushless vs Brushed Models

Hitachi, now rebranded as Metabo HPT, offers high-performance drills suitable for both professionals and homeowners. The Metabo HPT DS18DBFL2S 18V Brushless Drill provides 620 in-lbs of torque with a compact and lightweight body. It features brushless motor technology, a 2-speed gear setting, and overload protection.

Metabo HPT DS18DGL is a brushed model offering 400 in-lbs of torque and standard 2-speed transmission. Though it lacks advanced features, it remains a dependable and cost-effective choice for regular users.

Performance Comparison Summary

Brushless drills consistently outperform brushed drills in key areas such as power, torque, efficiency, battery life, and durability. However, brushed drills remain relevant due to their lower cost and simpler construction. Users must weigh their specific needs—such as duration and intensity of use, budget, and maintenance preferences—when choosing between the two.

For heavy-duty, continuous work, brushless drills from DeWalt, Milwaukee, or Makita are highly recommended. For moderate or occasional tasks, brushed models from Ryobi, Black+Decker, or Craftsman may suffice and save cost. The versatility and long-term value of brushless models make them a solid investment for serious users, while brushed models continue to serve as practical and economical alternatives.